Manufacturing industries across the globe rely on rubber rollers to seamlessly complete many applications. Before helping you understand the important subject, it’s good to understand the term Rubber Roller in the common man’s language.
What is a Rubber Roller?
A rubber roller is a machine that comprises a metallic inner round shaft or tube which has a covering of a layer of elastomer compounds or rubber. The inner metallic shaft could be of steel or aluminum or any other industry-specific metal, depending on the rubber roller manufacturer.
Coming back to the rubber roller layer, the outer layer is generally of a premium-quality polymer, including polyurethane, silicone, EPDM, neoprene, and natural rubber.
Industrial rubber rollers, like rubber bow rollers, have found usage in various applications that require a high degree of contact and holding friction. Furthermore, the industrial product also provides material processing applications that require a soft touch.
Types of Rubber Rollers
Rubber rollers manufacturers design rubber rollers on the basis of industries’ requirements. These types comprise:
Ink Rollers: These are the rollers to apply ink to paper and a host of other materials. Rollers may have a cavity for ink or may have a design to apply ink.
Laminating rollers: These are of heat-resistant materials, including silicon rubber. These have usage for laminate materials on a wide scale, heated up to 500°F before application.
Drive rollers: Such rollers rely on movement and have a usage in a wide range of industries for web and converters machines. This function with the support of integral shafts embedded with a keyway that acts as a gear.
Other Important Rollers
Guide rollers: These are idler rollers as they give support to various other systems of rollers, including conveyors. What’s particular about these rollers is that they do not move anything.
Grooved rollers: These have a grooved pattern. These are generally applied to moving systems, including belt-driven conveyor systems.
Conveyor rolls: These types of rubber rollers have many usages, including moving or conveying materials from one production line to another.
Live shaft rollers: Such rollers are manufactured to endure challenging environments and high load quantities. These are equipped with external bearings wherein not only the roller shaft but also the roller rotates.
Dead shaft rollers: These are embedded with internal bearings which are situated at the same place as a spinning roller. This spinning roller revolves around a stationary shaft.
Cleaning rollers: As the name suggests, these kinds of rollers have many uses, including cleaning purposes, to remove dust and dirt particles from various types of surfaces.
Spreader rollers: Such types of rollers are applicable for webs-spreading machinery and a host of other spreading applications. Their application stretches and spreads the web and prevents wrinkles.
Stinger rollers: These rollers are like dead shaft rollers. Owing to their applications, these are being leveraged for a wide range of marine applications.
Urethane rollers: Polyurethane rollers have been manufactured using synthetic rollers from polyurethane. These types of rubber rollers have a usage in various applications, including data storage, packaging and assembling, printing, material handling, measurement systems, and office equipment among others.
Advantages of rubber rollers
Rubber rollers have found usage in a wide range of applications. These provide numerous advantages. In comparison to metal rollers which have a usage in different types of conveyor systems and industries, rubber rollers have a high coefficient of friction. This quality offers a nice grip on various moving parts and components.
Doesn’t lose shape
This is again a main feature of the rubber roller. The roller doesn’t lose shape during application processes. It achieves normal shape at the earliest.
It isn’t over yet. Rubber is a fine absorber of shocks and resists wear and tear. There’s another advantage, after continuous use rubber develops marks, unlike other materials, it’s easy to replace, overhaul and repair. As an industrialist, what else do you expect from a roller!
Industry
Rubber rollers have found usage in numerous industries for a wide range of applications. These have a usage in conveyor belts during the production process to move final or under-process goods. It’s because of its key property – the high coefficient of friction. Rubber rollers have found applications in a number of industries, including:
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- Textile
- Plastic
- Steel
- Tyre
- Paper
- Lamination
While buying rubber rollers, including rubber bow rollers from an Indian manufacturer, make sure these are in line with the global standards. After all, it’s going to impact the future of your company! Never compromise with quality!