Over the years, the manufacturing industry has witnessed amazing changes. Machines and technology, which were once the core of manufacturing are no more in use as these have become nearly useless. Instead of helping industry, outdated machines and technology increase production costs. Therefore, the use of the latest technology has assumed importance in this era.
Rubber roller grinding machine has also changed significantly in the last few years riding on innovation and modern technology. In this manufacturing industry-centric blog, as it has been indicated through introductory lines, we are going to focus on a modern machine, its significance, benefits, etc.
Before we move forward, it makes sense to learn about the machine which is transforming the rubber roller manufacturing industry.
What is a grinding machine?
It is a mechanized machine used in the process of grinding. With an abrasive wheel, the grinding process takes place. Therefore, the abrasive machine acts as the cutting tool. A small chip from the workpiece gets cut by each grain present inside the abrasive wheel’s surface through shear deformation.
Functions and applications of the grinder may vary from manufacturer to manufacturer although fundamentals remain the same. This machine was developed keeping in view certain tasks and challenges wherein heavy and large workpieces can be loaded for processing.
Why does roll require grinding?
Grinding is an exclusive process. It is used to finish workpieces that require a high level of surface perfection. Means? It means the workpiece must show low surface roughness and high accuracy of dimension and shape.
The rubber roll grinder can grind rolls ranging in size from a few centimeters to six meters. The finished product has an incredible finish, ready to be used in a wide range of industries. Best rubber roller grinding machine India offers an excellence-driven machine.
Construction of a rubber roll grinder
As far as the configuration of a rubber roll grinding machine is concerned, it comprises:
- Auto feeding mechanism
- Innovative convey mechanism
- Automatic grinding
- Modern screening process
- Automatic collecting mechanism
- Water cooling mechanism
- Driving system
- Electrical control system
- Automatic dust removal.
Let’s now for a moment, bring our focus on the construction of a grinder. As far as the external construction is concerned, the industrial grinder comprises:
- Bed with a fixture to guide and clamp the workpiece in place
- Grinding wheel
- Main motor for grinding
How to determine the speed of the machine? This is an important subject as it determines the rate of production. Here is the answer. The speed of the machine varies from manufacturer to manufacturer. In addition, it also depends on the diameter of the machine. The grinding head travels across a fixed length of the workpiece. Besides this, it can be the other way round, the workpiece (rubber roller) moves, while the grinding head stays at the same place. Some of its salient features comprise:
- Sturdy construction
- Easy to use
- Saves transport cost
- Saves money
- Less maintenance
Application and benefits
It’s high time to focus on the application part of the roller. Here are the applications of the brilliant machine:
- Step down & re-grinding of Rubber Roller
- Step down & re-grinding of Quick Change Sleeves
There are numerous industries and sectors that draw benefits from the machine. These include:
Let’s join hands
Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as a without question industry leader with several industries first to its credits.
Our industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver/core restorer among others.