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Bowed Roller

Rubber rollers used for textile industry

The industrial rubber rollers are designed and engineered for a wide range of manufacturing processes. In this industrial blog, we are going to highlight textile rubber rollers, their unique features, and their application in the textile industry.

The manufacturing industry-centric rubber rollers for the textile industry are designed for applications that require a high degree of contact and holding friction. Furthermore, it is ideal in material processing applications that require a soft touch.

The industrial product is usually cylindrical or spherical. It is a mechanized machine that rolls or rotates. Let’s understand this with a few examples, a small spoke less wheel or like a roller or caster.

The manufacturing process of textile rubber rollers

A typical manufacturing process of rubber rollers for textiles comprises various rubber fabrication steps. It can be carried out by any of the methods, including plying method, extrusion, casting, and die press.

Prominent properties of the rubber rollers for the textile industry

  • It offers a high coefficient of friction
  • It can swiftly return to its original shape and dimension, even when its shape gets distorted during the manufacturing process
  • Offers resistance to chemical substances
  • It acts as a shield and protects the roller core and shaft
  • It prevents damages that may occur by scratching and bumping
  • The product has the competency to overcome and compensate for the small changes in machine precision

Salient features of a quality-driven product

As an owner of a textile company, you seek textile rubber rollers that are identified with brilliant features, including easy to install, low maintenance, durable, dimensionally accurate, sturdy design, and easy to install among others.

Designs & Dimensions

Rubber rollers for textiles are available in a wide range of designs and dimensions. Depending on your manufacturing process requirements, you can choose the roller.

Processes

A wide range of textiles that we see all around us are made up of fibres. The fibres are arranged and knitted in different ways during the production process to manufacture the desired strength, durability, appearance, colour, and texture.

Textile mill rubber rollers are used during the production cycle for different types of processes, including:

  • Dyeing Mangle (Top, Bottom Anti Deflection Roller & Drive Roller)
  • Sneter (Top, Bottom Drive Roller & Guide Roller)
  • Denim Sizing (Top, Equiv-Pressure Rubber Roller & Bottom Anti Deflection Tubber Roller & S.S. Fluted Roller)
  • Dyeing Range (Top Rubber Roller & Bottom Ebonite Roller)
  • Yarn & Cloth Mercerizer (Top & Bottom Nip Roller & Tank Roller)
  • Soapper
  • Dyeing Jigger (Ebonite & Rubber Roller)
  • Jumbo Jigger (Ebonite & Rubber Roller)
  • Share-Shakker (Main Pressing Roller Roller)
  • Sizing (Press Rubber Roller & Steel Roller)
  • Flat-Bed Printing (Main/Dummy Ebonite Roller & Rubber Pressure Roller)
  • Rotary Printing (Pressure Rubber Roller & Rubber Exposing Tube)
  • Bleaching (Squeezing Rubber & Ebonite Rubber)
  • Silicate (Rubber, P.U., Ebonite & Steel Roller)

Types of textiles

The high quality industrial rubber rollers are integral to the textile industry as rubber rolls are used for a wide range of applications. The product is used for different types of fabrics, including:

  • Synthetic
  • Cotton
  • Blended fabric
  • Denim
  • Suitings

Conclusion

Dimensional accuracy and optimum quality of the product make the difference in production output. Therefore, it makes sense to get the rubber rollers for textile from leading manufacturers of rubber rollers from Ahmedabad, Gujarat. Never compromise with the quality. There is no dearth of rubber rollers manufacturers in Ahmedabad, India. In this era of advanced technology, you can get in touch with renowned manufacturers from the comfort of your home or office.

Categories
Rubber Roller

What is a rubber roll grinding machine and its benefits for rubber rollers?

Over the years, the manufacturing industry has witnessed amazing changes. Machines and technology,  which were once the core of manufacturing are no more in use as these have become nearly useless.  Instead of helping industry, outdated machines and technology increase production costs. Therefore, the use of the latest technology has assumed importance in this era.

Rubber roller grinding machine has also changed significantly in the last few years riding on innovation and modern technology. In this manufacturing industry-centric blog, as it has been indicated through introductory lines, we are going to focus on a modern machine, its significance, benefits, etc.

Before we move forward, it makes sense to learn about the machine which is transforming the rubber roller manufacturing industry.

What is a grinding machine?

Rubber Roll Grinding Machine

It is a mechanized machine used in the process of grinding. With an abrasive wheel, the grinding process takes place. Therefore, the abrasive machine acts as the cutting tool. A small chip from the workpiece gets cut by each grain present inside the abrasive wheel’s surface through shear deformation.

Functions and applications of the grinder may vary from manufacturer to manufacturer although fundamentals remain the same. This machine was developed keeping in view certain tasks and challenges wherein heavy and large workpieces can be loaded for processing.

Why does roll require grinding?

Grinding is an exclusive process. It is used to finish workpieces that require a high level of surface perfection. Means? It means the workpiece must show low surface roughness and high accuracy of dimension and shape.

Roll length

The rubber roll grinder can grind rolls ranging in size from a few centimeters to six meters. The finished product has an incredible finish, ready to be used in a wide range of industries. Best rubber roller grinding machine India offers an excellence-driven machine.

Construction of a rubber roll grinder

As far as the configuration of a rubber roll grinding machine is concerned, it comprises:

  • Crusher
  • Blower
  • Pulverizer
  • Auto feeding mechanism
  • Innovative convey mechanism
  • Automatic grinding
  • Modern screening process
  • Automatic collecting mechanism
  • Water cooling mechanism
  • Driving system
  • Electrical control system
  • Automatic dust removal.

Let’s now for a moment, bring our focus on the construction of a grinder. As far as the external construction is concerned, the industrial grinder comprises:

  • Bed with a fixture to guide and clamp the workpiece in place
  • Grinding wheel
  • Main motor for grinding

Salient feature      

How to determine the speed of the machine? This is an important subject as it determines the rate of production. Here is the answer. The speed of the machine varies from manufacturer to manufacturer. In addition, it also depends on the diameter of the machine. The grinding head travels across a fixed length of the workpiece. Besides this, it can be the other way round, the workpiece (rubber roller) moves, while the grinding head stays at the same place. Some of its salient features comprise:

  • Sturdy construction
  • Easy to use
  • Saves transport cost
  • Saves money
  • Less maintenance

Application and benefits

It’s high time to focus on the application part of the roller. Here are the applications of the brilliant machine:

  • Step down & re-grinding of Rubber Roller
  • Step down & re-grinding of Quick Change Sleeves

Industry

There are numerous industries and sectors that draw benefits from the machine. These include:

  • Textile
  • Packaging

Let’s join hands

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as a without question industry leader with several industries first to its credits.

Our industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, rubber roller grinding machine, and core saver/core restorer among others.