Why do industries leverage rubber rollers in manufacturing?

The manufacturing industry sector has been evolving over the years. Ever-changing engineering and technology are creating a positive impact on the sector. The invention of rubber rollers is being looked at by industry experts as a huge windfall. Over the years, the industry has gone through a massive transformation. The difference made by the emergence of rubber rollers can’t be denied.

Understanding the rubber rollers

Before elucidating the industry-centric subject, it’s pertinent to understand the product in layman’s language. So, what’s the rubber roller? A rubber roller can be defined as a round shaft that could be made of steel, aluminum, carbon fiber, or any other compound. An elastic layer or coating made up of rubber is applied to the metallic shaft.

Rubber rollers are being in a broad range of industries to accomplish diverse applications. It facilitates the movement of products and processed material in the manufacturing sector. A standard roller stays connected with the finished good during the application, whereas conveyor rollers are deployed in the conveyor application.

The major differentiator between rollers is the roller material that stays directly connected with the material or product in the manufacturing line.

Types of rubber rollers  

Rubber rollers are installed and used in applications where contact with the product or good is necessitated, at the same time friction forces are put on hold. There are various types of rubber rollers, including press roller, felt guide roller, press guide roller, cough roller, guide roller, size press roller, lump brake roller, and bottom press roller among others.

Unique features

Here are the unique features of the industry-centric rubber rollers:

• High coefficient of friction
• Returns to its original shape, if distorted during application
• Resistant to chemicals
• High tensile strength
• Resistant to wear and tear
• Resistant to scratching and bumping
• Swiftly compensates to small changes that occur in machines precision

Quality parameters

Quality is paramount! There are various quality parameters on which the product is measured. These parameters could help you in shortlisting the best product.

Rubber compound: The performance of the rubber roller is decided on the basis of the formulation of rubber chemicals. However, the base remains the same.

Finishing precision: Perfect accuracy is the key.

Uniform hardness: The surface should demonstrate uniformity. No foreign particles.

Absolute bonding of rubber and core: Proper bonding is a must to perform flawless application when applied.         

Industry use

Moving forward, let’s now focus on a few sectors wherein rubber rollers are being used. Depending on use, these include packaging, paper, plywood, tyre, and steel among others. Here are the applications:

Inking rollers: These kinds of rollers are basically conveyor rollers. Their main application is to throw ink from the inkwell to the specific plate. Such rollers work in tandem with the grinding rollers.

Wetting rollers: These sophisticated kinds of rollers are being used for wetting the slab.

Rubber caulking cylinders: These are manufactured using natural rubber. Reduces wear and tear of the printing plate and facilitate transferring the image from the specified plate to the sheet of paper.

Rollers for photographic plates:  These kinds of specific rollers are resistant to acid liquids and leveraged to fabricate printing plates.

Rollers for painting machines: These kinds of industry-centric rollers facilitate in the painting of the paper.

Rollers for hot and cold lamination: These types of rollers enable in laminating paper or any other sheet of a different material.       

Roller for folders and bookbinding: These kinds of rollers are tailor-made for folders and bookbinding, such rollers are spiral rubber rollers.

Grinding rollers: These kinds of rollers facilitate in grinding of the ink.

Counter pressure cylinders: The technically sound cylinders maintain a supply of required pressure as per the thickness of the paper

Custom-designed rubber roller 

There’s no dearth of rubber roller manufacturers in the market. In fact India market is flooded with manufacturers engaged in the sector. However, not every rubber roller manufacturer is equipped with the expertise to meet specific specifications. Only a few have the competency and expertise to offer custom-designed rubber rollers to match the specific specifications.

Before placing your order, engage in comprehensive research to find the best custom-designed rubber roller manufacturer from India. Being an industry owner, you comprehend the significance of quality. A decision taken in haste could prove out to be a disaster for your business.