Category: Air Shaft

What is an air shaft, and what are its benefits for manufacturing companies?

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Air Shaft

What is an air shaft, and what are its benefits for manufacturing companies?

In this short blog, we will highlight the air shaft, its benefits for manufacturing industries, and a host of other significant issues. 

Over the years technology has evolved enormously, leading to big changes in manufacturing processes. Conventional technology hardly serves any purpose.

Traditional technology increases overhead expenses. As a businessman, your priority is to minimize overhead costs and stay ahead of competitors. Therefore, it is important to use the latest technology and innovative machines and tools in the manufacturing process.    

Continued advancement in technology is helping industry-centric products, like air shafts to add more value to manufacturing.

As we move forward, it makes sense to learn the basics about the product.

 

Learning about the product       

This section will highlight the basics of the product. In simple language, it is a metallic tube. In industry circles, it has also become popular as air bars or air mandrels, or an air expandable shaft. This important product is designed and configured to adjust to the speed of variations and different core widths during manufacturing.  This product is also a lug type air shaft.

The brilliant product is identified with a few salient features, including its capacity to run at high speed without letting users spend time repositioning. The distinctive lug-type design allows exceptional gripping and core centering. Another unique feature of an industry-centric product is that its cores can be easily handled, which are devoid of uniform inside diameters. This product is engaged in manufacturing industries at Ahmedabad, Gujarat.   

The objective of the machine        

Coming to the objective of the air shaft, when it is fitted onto a core, it can be easily expanded allowing you to get the quick attachment. For further information, you can get in touch with a few leading air shaft suppliers. Only a prominent air shaft supplier should be trusted when it comes to quality. Quality makes all the difference in today’s world.                

Salient features of the manufacturing-centric product 

From basics, let’s now head towards another vital section of this business blog. A product is as good as its unique features. Therefore, whenever you decide to buy this product, don’t forget to enquire about its salient features. 

  • Sturdy design
  • Easy to install and use
  • High tensile strength
  • Resistance to corrosion
  • Abrasion-resistant material
  • Lug design provides positive gripping and code centering
  • Durable

It consists of several beneficial features, such as a slotted shaft rubber bladder, hard and ground steel cage with a ball gripper that makes it one of the best tools.

Application 

The industry-centric product offers numerous applications to a wide range of industries. Here are its major applications: 

  • Unwinder 
  • Rewinder 

Industry  

Many of the key issues have been elaborated on in this short write-up. Let’s now talk about its industrial use. Here are the industries using the product.   

  • Packaging 
  • Steel 
  • Paper 

Conclusion 

Quality makes all the difference! Never compromise with the quality of the product. Only prefer a quality-driven product manufactured by a leading air shaft manufacturer and air shaft supplier from India.            

Let’s connect for a mutually beneficial collaboration  

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the company has established itself as an indisputable industry leader with several industries first to its credits.

Our quality-focused, industry-centric product range includes industrial rubber rollers, bow rollers, air expandable shaft, air expandable shaft, and rubber roller grinding machine.

What is an air shaft and what are its benefits for manufacturing industries?

Categories
Air Shaft

What is an air shaft and what are its benefits for manufacturing industries?

Innovation in technology and engineering is swiftly changing the dynamics of manufacturing industries. Traditional processes and machinery are no longer effective. Emerging technologies are further pushing the growth of the industry. Overall, the future of manufacturing looks brighter in India.

Over the years, taking advantage of innovative technology, companies have launched numerous innovative engineering products. It’s also an opportunity for manufacturing companies to redefine and reinvent their manufacturing processes, keeping in line with the market demands.

In this blog, our focus will be on industrial air shafts and their benefits for manufacturing companies. Before we move forward, let’s learn about industrial products.

Learning about the product

Air Shaft Manufacturers

Air shaft is also known in the industry circles by various other names, such as air expandable shaft and air expanding shaft. It has found usage in numerous industries for a wide range of applications. The industrial product is utilized in various manufacturing processes for fitting into the core. This core wounds different materials, including paper, cards, plastic fil, etc. The manufacturing industry-specific machine has been designed to readily expand on fitting into a core. Indian air shaft manufacturers are using the latest machinery and technology to manufacture a world-class product, enabling companies to manage various manufacturing processes without any challenge.

Unique features

The industry-centric product demonstrates numerous unique features when applied during different manufacturing processes, including:

  • Competent to adjust to different speed variations
  • Proficient to adjust to different core widths
  • Demonstrates high speed, when repositioning of the product doesn’t happen
  • Efficient gripping
  • Efficient core centering
  • Manages uneven cores

Besides, the shaft has the efficiency to grip the core, without causing any damage, at the same time offering a positive interface to control the web via motors & brakes.

Physical features

  • Sturdy design
  • Easy to install and use
  • High tensile strength
  • Resistance to corrosion
  • Abrasion-resistant material
  • Durable
  • Skilled operator not required

As an important decision-maker of a manufacturing company, ensure that the air shaft you are about to deploy at your manufacturing process is in line with the above-mentioned unique and physical features.

Buy the product from the reliable

Due to the flourishing manufacturing ecosystem in India, the demand for air expandable shafts has been rising. There is no dearth of air shaft manufacturers in Ahmedabad, however, finding a trusted partner remains a challenge.

Using the latest technology, you can ensure quality. Google the keyword air shaft manufacturers in Ahmedabad, the search result will come up with a few suggestions. Access those links. Read their website carefully. If you have any queries, speak directly with their customer care. Unless you are satisfied with the quality standards, don’t place your order.

Industries using air expandable shaft

There are numerous industries that use this product. A few major industries include:

  • Packaging
  • Steel
  • Paper

Are you looking for a custom-made range of air shafts?

A few manufacturing companies require custom-made solutions. Their manufacturing process doesn’t suit standard designs ad specifications. For similar companies, there are a few air shaft manufacturers that have the expertise to develop custom-made solutions. You can connect with these experts and discuss your requirements. Arvind Rub-Web Controls Ltd. with four decades of pioneering experience in their armory, provide custom-made airshafts.

End your search for an excellence-driven printing rubber roller with Arvind Rub-Web

Driven by a visionary approach, Arvind Rub-Web Controls Ltd. made a humble beginning in 1984. From a modest foray, over the years, the excellence-focused company has established itself as an indisputable industry leader with several industry-first to its credits.

“Excellence means setting benchmarks, without telling others”, this adage has been at the center of our corporate strategy. Starting with mere two industrial rollers in the beginning, over the years, we have thrived from the wealth of experience and now boast of 100+ product range and presence in 52+ countries!

Our quality-focused, industry-centric product range includes industrial rubber/ebonite/metal rollers, bow rollers (rubber/metal expanders), ink pumps, edge guider, bottom cutting shaft, rubber sleeve, hcp rollers, air expandable shaft, and core saver/core restorer among others.

Manufacturing Industry-centric Carbon Fiber Air Shaft is a Blessing in Disguise

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Air Shaft

Manufacturing Industry-centric Carbon Fiber Air Shaft is a Blessing in Disguise

At the outset, let’s be aware of the significance of carbon fiber. For decades, we’ve been using a pencil. Never thought, similar material could prove out to be a boon for the manufacturing industry. The carbon material which is being used to fabricate the tip of a pencil is swiftly transforming the landscape of the manufacturing industry. Innovation and technology have been instrumental in the emergence of carbon.

You would be surprised by the impact created by the product. This blog lays emphasis on carbon fiber and Carbon Fiber Air Shaft

What is carbon fiber???

Industry experts and scientists have unequivocally termed the invention of carbon fibre as a game-changer. Rightly so, as the product is embedded with unparalleled features and properties. Carbon Fiber is one of the polymers, whereas the raw material being employed to fabricate the material is called a precursor. It’s made using the carbon crystals bonded in a long axis. The honeycomb-shaped crystals.

There are methods in plenty to manufacture carbon fiber. The process varies from company to company. However, the fundamentals remain the same. The process initiates once the fabrication of fibers from a designated carbon-rich precursor material.

Market research shows that about 85% of the carbon fibers are fabricated using polyacrylonitrile (PAN).

Remarkable features and properties of carbon fiber

We bet, the engineering marvel – Carbon Fibre can’t be compared with other metals. The gem of metallurgy is identified with several unique properties, including high strength to weight ratio, rigidity, resistant to corrosion and chemicals, brilliant electrical conductivity, resistant to fatigue, good tensile strength, resistant to fire, non-poisonous, etc.

Application

Since the engineering marvel is embedded with numerous properties; it’s being leveraged to manufacture tons of structures and materials in several industries. These include automobile, wind energy, friction resistance, civil engineering, marine, energy storage, sporting goods, thermoplastic compounding, 3D printing, oil and gas, pressure vessels, etc. Sounds unbelievable! Yet it’s true. That’s why; it’s precisely being called “The Engineering Marvel”.

It’s five times stronger than steel and twice solid. Being a very strong and light material, it’s ideal for building a wide range of structures, including Carbon Carbon Fiber Air Shaft. Owing to the unmatched properties of the product, it’s one of the most sought-after materials by engineers and designers!

Understanding Carbon Fiber air expandable shaft

The Carbon Fiber Air Shaft is turning out to be a game-changer for the manufacturing sector. Owing to the use of Carbon Fiber, the Carbon Fibre air expanding shaft is ultra-light in weight, drastically reduces the time and man-hour required for core changeover. Identical features facilitate manufacturing companies to draw maximum advantages from the product.

Host of manufacturing industries rely on the product for various applications. Packaging, paper, tyre, steel, tape (tape plant), and plywood to name a few rely on the product for various applications, including winding and unwinding, lamination machine, rotogravure printing machine, metalizer film plant, and pouch making processes to name a few.

Types of Carbon Fiber air expandable shaft

Keeping in view the requirements of various industries, companies engaged in Carbon Fiber Air Shaft manufacturing have come out with different types of Carbon Fiber Air Shaft. These include:

  • Lug Type Air Shaft
  • Multitube Air Shaft
  • Mechanical Shaft
  • Reversible Air Shaft
  • Cantilever Air Shaft

Prominent features of Carbon Fiber Air shaft

The unique Carbon Fiber industrial shaft is identified with numerous features and properties, these include strong and rigid design, lightweight, dimensional tolerance for better fitting, excellent grip for any core, and optimized performance to name a few.

Custom-designed Solutions

There is no dearth of Carbon Fiber Air Shaft Manufacturers and Carbon Fiber Air Shaft Suppliers, and exporters, however, a few companies in India have mastered the art of custom-designed solutions. For your particular specification, you can browse about such industry experts on the internet. A word of caution here, before finalizing the company to meet your Ultrashaft Carbon Fiber Air Shafts demand, perform credibility exercise.

Ensuring quality

Quality is supreme! Before jumping to a conclusion, and buying the Ultra Light Type Air Shaft for your business, compare and measure it with industry standards. Here, we are recommending a few pivotal quality parameters that will facilitate you in taking the appropriate decision.

Problem-solving competency: Does the Carbon Fibre Air Shaft meet the industry requirement? The extent to which the product solves the problems demonstrates its competency.

Efficiency: The efficiency of the product is supreme. The product you are planning to buy should have the potential to perform the task efficiently.

Easy to use: The product shouldn’t be cryptic in nature and complicated. It should be easy to use. Why should a customer spend too much time using it?

Conform to industry standards: Make an inquiry about the various standards being followed by the manufacturer, before deciding to buy it.

An Overview Of Air Shaft And Its Types- Brief Info

Categories
Air Shaft

An Overview Of Air Shaft And Its Types- Brief Info

Air shafts, also known as air bars or air mandrels, are used in the manufacturing processes for fitting into a core onto which materials such as paper and plastic film are wound. The purpose of using an air shaft, is that when it is fitted onto a core, it can be easily expanded by which a quick attachment can be achieved. Air expandable shafts play a very significant role in paper and packaging industries. Its incredible features and outstanding capabilities make it a must-have tool in many industries. It consists of several beneficial features such as a slotted shaft, rubber bladders, hard and ground steel cage with ball gripper that makes it one of the best tools.

The advantage of using an air shaft is that it has the ability to grip the core without causing any damage, while also providing a positive interface to manage the web via motors & brakes. Air Shafts are available in two types – lug type (with bladder down the centre) or strip type (bladders on the periphery of the shaft). It is necessary to purchase the best air shaft from the leading air shaft supplier in India. 

Applications of air shafts 

You can use the air shaft at many places here are some to describe where you can use it easily. 

  • Continuous core – For the purpose of standard unwinding and rewinding applications 
  • Cantilever Air shaft – For the purpose of narrow sitting or single cores. It makes the operation of reels much easier.
  • Multi-slit air shaft – Overlapping/meeting lugs are used to supply continuous gripping for multi-slitting applications
  • Duplex slitting – A pair of shafts used in tandem winding reel in an alternative manner. The load on shafts are reduced drastically which prevents interleaving

Types Of Air Shafts

Here we described some types of the air shaft that you need to know: 

  • Lung type air shafts – Lug type Air Shafts are one of the most popular and versatile types of Air Shafts. They are available in sizes ranging from 11mm to 300mm. These kind of shafts are manufactured in Aluminium, Steel and Carbon Fibre where applicable. They are budget-friendly when it comes maintain and repairing.
  • Leaf type air shaft – A leaf Air Shaft is used when thin wall cores need sensitive but positive gripping. The design of leaf type air shaft is such that it maintains a high level of concentricity while core distortion is kept at the lowest which is achieved by gripping the core at 360°, with the leaves being made to suit the core diameter when it is expanded.
  • Strip type air shafts – This type of air shafts high strength-to-weight ratio, therefore significant weight savings are assured when compared to conventional Aluminium or Steel Air Shafts.

What Makes Arvind Rubber One Of The Best Air Shaft Suppliers In India?

Our air expanding shaft offers several unparalleled features and that is the reason we are able to stand apart in this wide industry. Mentioned below are some of the additional features which ensure smooth and comfortable working of the tool. As we understand the essence of tools in industrial operations, we are engaged in manufacturing and delivering high-class products:

  • Our air expanding shafts are especially known and admired for delivering superior performance for winding application.
  • We offer expanding shafts in the following sizes- 70mm, 76mm,101mm and 152mm CORE ID.
  • Our shafts offer the best core gripping with the widest range from heavy to light duty work.
  • Our products work smoothly and perfectly without causing any harm to the core surface.
  • Length of the shafts can be customized as per the requirement of our client (the core will be of minimum of 20mm)

Arvind Rubber is known for being one of the leading manufacturer of air shaft for the packaging industry, steel industry and paper industry. The air expanding shafts which we manufacture provides superb service in the industry. Our air expanding shaft ensure superior performance for winding application in the widest range of roll handling process. 

Being one of the best air chucks and air shaft suppliers in India, our products can easily suit the varied condition of industrial operations such as speed variations and core width variations because of its gauge variations with multicores. Our high-quality and budget-friendly range of products ensures that your industrial tools work perfectly and eliminates all the hassle. 

Summary: 

Arvind Rubber is known to provide several industrial products. This article is about to provide the total brief about the air shaft, air chucks, industrial rubber rollers. To use them you need to know about the application, types of the air shaft and air chucks. What is the Arvind Rubber specialty regarding the rubber roller manufacturing? All the benefits and usage are included in this article.  The shaft ensures the high class performance and give you chance to use it anywhere.